CASE STUDY
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04 — Engineering

Embedded Controller

Designed a custom PCB and firmware stack for a real-time control application.

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RoleHardware & Firmware Engineer
CategoryEngineering
Timeline5 months
Year2024

Overview

A control loop that had to close in real time needed hardware built around it, not adapted to it. The project delivered a purpose-designed board and the firmware that drives it.

01

Challenge

Tight timing margins, limited power budget, and no room for jitter in the control loop. Off-the-shelf boards couldn't guarantee the deterministic behaviour the application required.

02

Approach

Designed a custom PCB with the signal path and power rails laid out for clean, low-noise operation, then built a firmware stack on an RTOS to hold hard real-time deadlines. Instrumented everything to measure timing rather than assume it.

03

Outcome

A controller that closes its loop deterministically on hardware sized exactly to the task — measured, repeatable timing instead of best-effort.

By the numbers

Real-timeDeterministic loop
CustomPCB + firmware
5 moDesign to bring-up

[PLACEHOLDER — swap in real figures]

Deliverables

  • Schematic & PCB layout
  • RTOS firmware stack
  • Bring-up & test report

Tools & Methods

PCB DesignEmbedded CRTOSSignal Integrity